Academy School Roof failed claddingHaving work done to your academy school roof can be a bit daunting, and we’re committed to demystifying the experience. This summer we’re refurbishing several school roofs and are delighted that the Business Manager of one of the schools has agreed to let us document the process for you. Read our posts in the coming weeks to find out what happens as we replace several roofs on this Academy in West Yorkshire.

About the School

The school we’re going to be writing about over the next few weeks is a large Secondary Academy with approximately 1400 students. The school is part of a Multi Academy Trust and prides itself on providing a good all round education for its students, nurturing them to grow into valuable individuals in the community. We’re not naming the school to protect its confidentiality, but read on – you’ll no doubt find many familiar features of this school’s situation which chime with your own.

About the Academy School Roof

Parts of the building date back to the 1950s and 60s and in recent years a new extension was built onto the front. Almost the entire site is covered with a mixture of single storey and multi storey buildings, most of which have flat roofs.

For many years, the school has suffered from leaking roofs, and the school business manager had made previous bids for funding from the Education Funding Agency’s Condition Improvement Fund (CIF). Unfortunately due to poor advice, none of these earlier applications were successful, for a number of interconnected reasons to do with how the applications were made.

The Academy Business Manager contacted our specialist surveying partner Arcadis, a national firm with a specialism in public buildings, and through Arcadis were put in touch with SIG Design and Technology, to see if we could assist in getting funding for the essential roof repairs. We arranged a visit and met with the Academy Head and Business Manager, and then carried out a full detailed survey and inspection of the school and its roofs.

Like many schools in the UK, this academy consists of a multitude of interconnected buildings which have grown up over the years as the school has grown and its needs have changed. Most of the roofs are flat with all different designs and build ups. This can be very confusing to the untrained eye, particularly if as a school business manager, you don’t have a record of the full history of the site and buildings. To be able to assess the situation needs some experience and technical skill to determine the age and current condition of the fabric.

Academy School Roof Location

Overhead view showing how the school has built up over time

What the School Roof Survey Revealed

Over the course of a day we surveyed and graded all the roofs, which totalled 11 in number. Some of them had metal decks on which the roof was built up, some were timber. Some of the roofs have no insulation at all, which will contribute to significant heat loss in winter months, along with a risk of condensation issues.

Some of the roofs are covered with heating plant which needs maintenance access, and the waterproofing covering ran the whole gamut from old bituminous finishes covered with chippings, to single ply membranes and liquid waterproofing. Some of the roof coverings had been repaired or over-covered with new membranes, but several of these have also now reached their “end of life”.

With many different buildings having built up over time, drainage of water was a key factor. Many of the gutters between roofs are reaching the end of their serviceable life, and some had been repaired at various times with emergency paint-on products as a short-term fix.

Academy School Roof Leaking Gutter

A gutter above the dining hall is leaking, damaging floors and causing slip and trip hazards.

The leaks were worst of all in the multi-purpose hall which has a gutter over a large beam which is leaking. This space is used for a dining hall and water was entering the building right above where the students eat, tracking along the beam and dripping onto the floor, damaging the timber flooring and being collected in buckets, which of course form a trip hazard as well as a health hazard.

Roof lights, Upstands and Cladding

Academy School Roof Dangerous Roof LightsSome of the roofs we inspected had old glass roof lights fitted with Georgian wired glass. These are very fragile and represent a significant risk to anyone working on the roof. They will be replaced with new triple skinned roof domes which have been tested for safety, so that even if someone fell onto them they would not fall through.

Around the roof areas there are various types of upstands and timber cladding, some of which are damaged or aged and will be renewed with composite panels which have a long life and need no significant maintenance. There are also some lead parapet outlets, and around the hall roof a set of high level windows will also be replaced. In this way the life of the new roofs will not be affected by any deterioration in the surrounding fabric.

Academy School Roof Core SamplesAs part of the survey we took some core samples on various areas of the roof. This is done to

  • identify roof build up and the type of deck,
  • confirm the condition of the materials and identify which need replacing, and
  • test for moisture in the roof, identifying both leaks and potential interstitial condensation (where moisture vapour condenses inside the roof fabric, leaking back into the building).

Four Roof Repairs

The work we will be doing over the summer are in critical areas which are numbered on the overhead view above:

  1. Classroom Roof 1
  2. Classroom Roof 2
  3. Hall, Dining Hall and Kitchen roof
  4. Roof over boiler house

In the two classrooms and the hall, buckets are being used to catch the water leaking through the roof. All these areas are of course essential to keep dry, including the boiler house which contains a new boiler that is at risk of being damaged by the failed roof above it.

Arcadis’ role on the project will be project management, cost management, building surveying and CDM (Health and Safety) advisors. SIG Design & Technology provide the design and detailed specification, assist in the selection of an accredited contractor, supply the materials, monitor the installation and provide guarantees and maintenance advice.

Next Time: Site Set up and Health and Safety

We’ll be blogging about the works over the summer to give you an idea of what it is like to have this sort of work done. The next post will cover the process of setting up the site in preparation for the works, including considerations of health and safety.

If you’re in a similar situation at your school, why not tell us about it in the comments, and feel free to ask us any questions too.

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About the author – SIG D&T Team

We are the team at SIG Design and Technology. We supply school roof refurbishments and operate a successful bid process in consultation with specialist education surveyors for the replacement or refurbishment of roofs and pitched roof areas. With over 120 branches nationwide, SIG Roofing is the largest supplier of roofing materials in the UK, providing our customers with impartial advice on the right roofing solution for their projects.

Registered Office: SIG Trading Limited, Adsetts House, 16 Europa View, Sheffield Business Park, Sheffield, S9 1XH. Registered in England No. 01451007 VAT No. GB 487 01733